ISSN print edition: 0366-6352
ISSN electronic edition: 1336-9075
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The evolution of crease finishing in cotton textiles: from past to future

A. Hashem, S. Farag, and Mehrez E. El-Naggar

Textile Research and Technology Institute, National Research Centre, Cairo, Egypt

 

E-mail: alihashem2000@yahoo.com

Received: 9 May 2025  Accepted: 3 August 2025

Abstract:

Crease finishing has revolutionized cotton textiles by enhancing wrinkle resistance, durability, and aesthetic appeal, addressing the natural propensity of cotton to crease. This review comprehensively traces the evolution of crease-finishing techniques, from early starch-based methods to modern chemical, nano-based, and enzymatic treatments. Historically, formaldehyde-based resins like urea–formaldehyde and DMDHEU dominated, but health and environmental concerns have driven the adoption of non-formaldehyde alternatives such as polycarboxylic acids (e.g., BTCA) and bio-based agents like citric acid and chitosan. Current advancements include nanotechnology, plasma treatments, and enzymatic processes, which improve crease recovery angles (CRA, 250–300°) while minimizing environmental impact. Challenges persist, including wastewater generation, reduced fabric strength, and consumer demand for sustainable yet high-performance textiles. Future trends focus on green chemistry, smart textiles with self-ironing capabilities, and AI-driven finishing for precision and efficiency. By synthesizing past developments, present innovations, and emerging possibilities, this review provides a roadmap for researchers, manufacturers, and consumers navigating the dynamic landscape of textile finishing, emphasizing sustainability and performance.

Graphical Abstract

Chalenges in Crease Finishing of Cotton Textiles

Keywords: Crease finishing; Wrinkle resistance; Crease recovery angle (CRA); Formaldehyde-free treatments; Enzymatic finishing; Green chemistry

Full paper is available at www.springerlink.com.

DOI: 10.1007/s11696-025-04295-y

 

Chemical Papers 79 (10) 6463–6487 (2025)

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